Annealing Methods1 | N/A Full (Full Anneal (650 - 1650 ºF)) Intercritical (Intercritical Anneal (1335 - 1600 ºF)) Intermediate (Intermediate Anneal (500 - 1400 ºF)) Isothermal (Isothermal Anneal (1300 - 1650 ºF)) Process (Process Anneal (500 - 1400 ºF)) Recovery (Recovery Anneal (300 - 1000 ºF)) Recrystallization (Recrystallization Anneal (330 - 1450 ºF)) Solution (Solution Anneal (900 - 2250 ºF)) Spheroidize (Spheroidize Anneal (1200 - 1400 ºF)) Subcritical (Subcritical Anneal (500 - 1400 ºF)) |
Hardening Methods2 |
N/A
Age (Age Hardening (300 - 1400 ºF)) Carburizing (Carburizing methods introduce carbon by the use of gas, liquids - salt bath carburizing, or solid compounds - pack carburizing to the metal being treated.) Case (The process of hardening the surface of the steel while leaving the interior unchanged.) Ferritic Nitro-Carburizing Flame (A surface hardening process in which heat is applied by a high temperature flame followed by quenching jets of water. It is usually applied to medium to large size components such as large gears, sprockets, slide ways of machine tools, bearing surfaces of shafts and axles, etc. Steels most suited have a carbon content within the range 0.40 - 0.55 %.) Forced Air (Forced Air Hardening. This process is applied to medium carbon low alloy grades of steel for improved strength, hardness, and toughness with reduced risk of distortion.) High Speed Induction (A widely used process for the surface hardening of steel. The components are heated by means of an alternating magnetic field to a temperature within or above the transformation range followed by immediate quenching. The core of the component remains unaffected by the treatment and its physical properties are those of the bar from which it was machined, while the hardness of the case can be within the range 37/58 Rc. Carbon and alloy steels with a carbon content in the range 0.40/0.45 % are most suitable for this process.) Nitro-Carburizing (Carburizing methods introduce carbon by the use of gas, liquids - salt bath carburizing, or solid compounds - pack carburizing, to the metal being treated.) Normalizing (Normalizing (1600 - 1800 ºF)) Oil (Oil Hardening (350 - 1200 ºF)) Rim Toughening (Rim toughening is a form of treatment for crane and industrial car wheels. In rim toughening, the wheel is spin quenched and tempered. The process yields a hardness depth to 1.5 inches.) Salt Bath (A method of heating steel using a bath of molten salts. For hardening, sodium cyanide, sodium carbonate and sodium chloride are generally used.) Secondary (An increase in hardness which occurs when hardened steel is re-heated.) Still Air (Still air hardening process is applied to air-hardening grades of steel for improved hardness, strength and toughness.) Vacuum Carburizing (Vacuum carburizing and plasma carburizing introduce carbon to the metal being treated.) Water Bath (Water Bath (Up to 2250 ºF)) |
Quenching Methods3 | N/A Austempering (Austemping Process (590 - 710° F)) Forced Air (Forced-Air Quench (Up to 2250 ºF)) Martempering (A heat treatment use austenitisation then step quenching.) Oil (Oil Quench (Up to 2250 ºF)) Selective (Selective Quench (Up to 2250 ºF)) Still Air (Still Air Quench (Up to 2250 ºF) Then Tempered (350 - 1200 ºF)) Time-Controlled (Time-Controlled Quench (Up to 2250 ºF)) Water (Water Quench (Up to 2250 ºF)) |
Stress Relieving Methods4 |
N/A
ASME Section I
|
Additional Heat Treating Methods |
N/A Cryogenic (Sub-zero temperature applications.) Fluidized Bed Hydrogen Atmosphere Laser Rapid Infrared Vacuum (When metals or alloys are heated to high temperatures in a vacuum furnace, there is no oxygen present to oxidize and discolor the surface of the material.) |
Materials |
N/A Aluminum Beryllium Copper Metal Powders Nickel Cobalt Alloys Stainless Steel Steel Titanium Tool Steel |
Additional Services Provided |
N/A Bead Blasting Fabrication Grinding Hardness Testing On-Site Polishing Process Development Sand Blasting Straightening Technical Support |
Production Volume |
N/A Prototype Low Volume High Volume Blanket Orders |
Lead Times |
N/A Emergency Services Available Quoted on Job by Job Basis Rush Services Available |
Efficiency |
N/A Yellow Belt Six Sigma Certification Green Belt Six Sigma Certification Black Belt Six Sigma Certification Lights Out Manufacturing Lean Manufacturing Kaizen/5S |
Certifications |
N/A ISO 9001:2015 |
Memberships |
N/A American Society of Agricultural and Biological Engineers Association of Equipment Manufacturers Additional Surveillance Measure (ASM) International Outdoor Power Equipment Institute Precision Metalforming Association Thermal Spray Society |
Industry Focus |
N/A Agriculture Construction Converting Corrugated Energy Food Processing Medical Mining Motion Control Recycling Roofing Transportation Turf Care |
File Formats |
N/A AlphaCAM (AMD, ATD) AutoCAD (DWG, DWZ) BMP (Bit Mapped Graphics) Catia (CATDrawing, CATPart) Delcam (DGK, DMT) DXF (Drawing Interchange Format, or Drawing Exchange Format) GIF (Graphics Interchange Format) IGES (Initial Graphics Exchange Specification, ANSI File Format) Inventor (IDW, IPT) IronCAD (ICD, ICS) JPG or JPEG (Joint Photographic Experts Group) MasterCam (MDX, MC8, MC9, SET) PDES (Product Data Exchange using STEP, Standard for the Exchange of Product Model Data. A standard format for exchanging data between advanced CAD and CAM programs.) PDF (Portable Document Format) Pro-E or Pro/Engineer (DRW, PRT, XPR) SAT (3D ACIS Model File) SolidEdge (DFT) SolidWorks (SLDPRT, SLDDRW, SLDDRT) STEP (Standard for the Exchange of Product Model Data) SurfCam (DSN) TIFF (Tagged Image File Format) TurboCAD (TCW, TCX) Unigraphics (PRT) |